The emulsification process of o/w emulsions containing poly(ethylene glycol
) nonylphenyl ether has been investigated by following the evolution of tor
que, droplet size distribution (DSD), and linear viscoelastic proper-ties w
ith emulsification time. The emulsification process was carried out in a co
ntrolled-rotational speed mixing rheometer using an anchor or a helical rib
bon impeller under different processing conditions. The kinetics of emulsif
ication has been discussed in terms of two stages: breakup of droplets (cou
nterbalanced by coalescence) and transport (and adsorption) of surfactant m
olecules to the o/w interface to prevent coalescence. An increase in the em
ulsification time yields lower values of the mean droplet size and, subsequ
ently, an increase in the linear viscoelastic properties of the emulsion at
emulsification temperatures up to 25 degreesC. Above this temperature, the
evolution with emulsification time is different, since a higher degree of
coalescence takes place. As a result, emulsion DSD tends to be bimodal at l
ong emulsification time. A further enhancement of the emulsion droplet netw
ork takes place in a few hours after emulsification. This rearrangement may
be explained in terms of the development of a depletion-flocculation proce
ss, so that the surfactant molecules act both as emulsifying and depleting
agents.