In this study a computer program, HaGuo Start-up Simulation Program (HGSSP)
, for thermal-hydraulic analysis is developed for simulation of start-tip b
ehavior of a once-through boiler equipped with various integral separator s
tart-up systems. With the simulation results, design principles for optimiz
ing a start-tip system for design and optimization of start-tip procedures
for operation, which will result in minimum start-up losses by reducing the
start-lip time its much as possible, can be obtained. On the basis of Dole
zal's model, an improved analytical-numerical method is proposed to solve t
he coupled energy equations for flue gas and working fluid describing the t
ransient heat transfer occurring in individual heating surfaces. In order t
o verify the program presented here, the cold start of a 600-MW supercritic
al once-through boiler located in China oil July 6, 1993, is simulated and
a comparison with measured data made. This comparison indicates reasonable
agreement between the computational main steam pressure, water separator le
vel, and drain flow, economizer inlet and outlet temperatures, economizer p
ressure, and final superheater inlet temperature and those measured. Finall
y, the standard cold and hot start-up processes of a Harbin Boiler Works su
percritical once-through boiler are simulated with HGSSP to acquire the sta
rt-lip curves and suitable drain valve dimensions corresponding to a predet
ermined pressure-raising curve.