Problems can be encountered inserting intraosseous injection needles throug
h perforation sites. This in vitro study examined the variability and size
compatibility of Stabident intraosseous injection components. The diameters
of 40 needles and perforators from a single Stabident kit were measured in
triplicate with a toolmakers microscope. One-way ANOVA revealed that mean
needle diameter (0.411 mm) was significantly narrower than mean perforator
diameter (0.427 mm) (p < 0.001). A frequency distribution plot revealed tha
t needle diameter followed a normal distribution, indicating tight quality
control during manufacture. The diameter of perforators was haphazardly dis
tributed, with a clustering of 15% at the lower limit of the size range. Ho
wever on no occasion was the diameter of a perforator smaller than that of
an injection needle. We conclude that components of the Stabident intraosse
ous anaesthetic system are size-compatible, but there is greater and more h
aphazard variability in the diameter of perforators than injection needles.