In an industry where process control has always been critical in maximizing
yield, the switch to copper interconnects makes process control even more
challenging. Proven aluminum processes must be abandoned in favor of the pr
ocesses required by copper, and the dual move to smaller design rules and l
arger wafers brings challenges of its own. To facilitate the transition, ac
curate and detailed characterization is necessary. This article discusses p
icosecond sonar, a noncontact optical technology used to characterize indiv
idual layer thicknesses of multilayer stacks in the range from 40 Angstrom
to 5 mum.