Surges are undesirable with respect to both the reliability and the efficie
ncy of power devices. In this paper, the surge mechanism of an induction he
ating power supply is studied. First, a modified phase locked loop (PLL) co
ntroller is proposed such that the changing resonant frequency of the heate
d load can be tracked correctly and the zero voltage switching (ZVS) can be
reliably maintained simultaneously. Then, a very simple and practical surg
e model is proposed. Surge analyzes for both ZVS and non-ZVS modes are made
in sequence. It is found that the extra energy built up in the line induct
ance during the reverse recovery process of the diodes plays a very importa
nt role in generating huge voltages. Finally, some simulation and measured
results are provided to verify the validity of the proposed surge model.