An elastomeric polyurethane/clay (PU/clay) nanocomposite based on poly(prop
ylene glycol) (PPG), glycerol propoxylate, and toluene-diisocyanate (TDI) w
as synthesized by intercalative polymerization technology. The results of w
ide angle X-ray diffraction (WAXD) studies showed that the gallery distance
of the clay in the hybrid was enlarged from 1.9 to 4.5nm or more. Introduc
ing clay in the PU matrix resulted in an increase in both the tensile stren
gth and elongation at beak. When the clay content reached about 8%, the ten
sile strength and elongation at break were two times and five times respect
ively to that of the pure PU. In addition, the clay intercalative route to
the nanocomposite synthesis also effected the thermal properties of the nan
ocomposites. (C) 2001 John Wiley & Sons, Inc.