The fracture mechanics of acetylsalicylic acid (ASS) and lactose monohydrat
e (LM) were studied using three-point beam bending experiments and compared
with conventional tabletting performance. ASS was found to have an unusual
behaviour in terms of its Young's modulus and tensile strength when determ
ined with beams of different porosities. The Young's modulus as a function
of beam porosity showed two exponential parts separated by a constant regio
n and the tensile strength as a function of the porosity followed a non-exp
onential law. Tabletting experiments revealed that ASS undergoes different
deformation mechanisms at the different compaction pressures associated wit
h the porosity ranges covering the different regions. The different deforma
tion mechanisms might have caused different crack and flaw patterns or diff
erent crack lengths, in particular at the beam surfaces, which are under ma
ximum tensile stress during the tests. The unusual findings were, however,
not reflected in experiments to determine the critical stress intensity fac
tor as a function of beam porosity, because here crack propagation is contr
olled via a notch introduced into the beams. In contrast to ASS, LM behaved
like the majority of materials i.e. Young's modulus, tensile strength and
critical stress intensity factor were found to relate to the beam porosity
exponentially. (C) 2001 Kluwer Academic Publishers.