The reduction of dense zinc ferrite (ZnFe2O4) in CO-CO2 and CO-N-2 gas mixt
ures has been investigated at temperatures between 800 and 1100 degreesC. T
he rate measurements obtained in these studies were complemented by microst
ructural characterization of the reacted and partially reduced samples. The
reduction kinetics of ZnFe2O4 were found to be directly related to the mor
phology of the reaction product; iron, wustite and magnetite phases were ob
served. The various microstructural features of the reaction interfaces and
product morphologies were explained in terms of the relative rates of the
gas-solid reactions and the mass-transport processes. Changes in growth mec
hanisms and reduction kinetics that occur with changing reduction condition
s are discussed along with the mechanisms of formation of various types of
product microstructures.