The asymmetrical four-point bend shear (AFPB) test method was used to measu
re the shear strength and creep properties through the stress relaxation ex
periments using three different Pb-free solder joint compositions in an ass
olidified condition. Since it was difficult to shear the uniform specimens
and the local bending usually occurs at the inner loading points, the notch
es were introduced at the joint line to preferentially weaken this region.
The stress analysis by finite element modeling showed that the straight not
ches transform the parabolic shear stress distribution in the uniform speci
men into a relatively uniform shear distribution along the bond line in the
notched specimens. Therefore, the shear strength results from the notched
specimens are expected to be much more accurate. Experiments showed that bo
th the Sn-3.6Ag-1Cu (wt.%) and Sn-3.6Ag-1Cu-0.45Co joints have superior str
ength and creep properties as compared to the Sn-3.5Ag joint. However, ther
e was no statistical difference between the shear strength of the Sn-3.6Ag-
1Cu and Sn-3.6Ag-1Cu-0.45Co joints. Moreover, the difference between the cr
eep resistance of these two types of joints was small.