Consecutive microcontact printing ( mu CP) has been developed to enable mul
tiple functionalization of silicon surfaces, such as the immobilization of
chiral ligands. The technique involves two subsequent printing steps using
unstructured poly(methylsiloxane) stamps. The pattern is already defined on
the substrate, consisting of etched channels. Hence, no precise alignment
is needed between the two printing steps. A carboxylic acid group containin
g reagent was initially printed onto the silicon oxide surface and transfor
med to an anhydride. hi the second printing step an ester bond was formed w
ith the hydroxy-functionalized ligand. The formed molecular layers were eva
luated by contact angle measurements, scanning electron microscopy (SEM) an
d electron spectroscopy for chemical analysis (ESCA), indicating that the c
onsecutive mu CP was successful.
Initially, printing was performed on planar silicon surfaces but to realize
a flow-through microfluidic device for high throughput screening a mu CP t
echnique was developed for etched channels. To verify the technique, hydrop
hobic valves consisting of octadecyltrichlorosilane were formed using mu CP
in deep reactive ion etched channels (50 mum wide and 50 mum deep). The pr
inted hydrophobic patches were visualized by SEM and functioned well. Final
ly, the consecutive mu CP technique was applied to immobilize the ligand in
the channels. The channels were then sealed with a low-temperature bonding
technique using an adhesive PDMS film, which does not destroy the printed
ligand.
In this study mu CP is used in a novel manner. It enables a convenient meth
od for performing complex surface modification of etched structures, which
is a frequently appearing problem in biochemical microfluidic systems. (C)
2001 Elsevier Science B.V. All rights reserved.