Reports over the last two decades have shown the potential for improving ex
isting thermochemical surface engineering processes by rare earth (RE) addi
tions. Some theories for the mechanism by which RE additions have an effect
suggest that they can act as catalysts for the reactions that take place i
n the treatment atmosphere. In plasma nitriding, this is reported to provid
e an increased supply of nitrogen to the component surface. Thus, there is
better nitrogen uptake by the component material. Therefore, treated compon
ent properties can be improved, attributed to enhanced diffusion of nitroge
n. Here, the effects of small lanthanum RE additions to PI3 treatment of st
eels are discussed. It is shown that RE addition in the form of a small sol
id piece in the centre of the negatively biased work table results in incre
ased nitrogen concentrations in the near surface regions of steel specimens
coupled with improved surface hardness properties. The same small piece of
RE can be reused for several consecutive PI3 treatments, making this poten
tially a cost-effective method for improving the treatment of steels by PI3
. (C) 2001 Elsevier Science B.V. All rights reserved.