C. Mitterer et al., Optimization of plasma-assisted chemical vapour deposition hard coatings for their application in aluminium die-casting, SURF COAT, 142, 2001, pp. 1005-1011
Within this work, different types of commercial hard coatings produced by p
lasma-assisted chemical vapour deposition (PACVD) were tested in aluminium
die-casting applications: TiN, Ti(C,N), Ti(B,N) and (Ti,Al)(C,N). All coati
ngs tested on die-casting cores showed a significant increase in lifetime.
To optimize the coating performance and to understand their different behav
iour in die-casting, the soldering tendency was characterized employing an
immersion test in liquid aluminium, the oxidation resistance was evaluated
using thermo-gravimetric analysis, and the influence of thermal cycling on
film stresses was investigated employing a cantilever method. In addition,
coating topography was studied using atomic force microscopy. The results i
ndicate that optimization of the performance of hard coatings in aluminium
pressure die-casting is mainly achieved by reducing their soldering tendenc
y and adjusting a suitable level of low compressive stress. (C) 2001 Elsevi
er Science B.V. All rights reserved.