Chemical vapor deposition of copper films on barrier metals, such as TiN an
d TaN has been intensively studied since the early 1990's. In contrast to a
ctive research on precursors, adhesion, and trench/via filling, the study o
f the initial growth of copper on barrier films has been rarely conducted.
In this paper, the early growth stage of copper films on a titanium nitride
coated substrate is fully studied. Two types of nucleation processes, homo
geneous and heterogeneous, were observed under well controllable deposition
conditions and were characterized through SEM, surface optical reflectance
, and SIMS. The kinetics for each growth stage was also studied. The relati
onship between adhesion and initial nucleation is also discussed.