Grids fabricated by anisotropically etching (110) silicon have been investi
gated for use in extracting and accelerating ions through their apertures.
The silicon grids provide stable ion beams, resulting in a life span that i
s five times that of conventional stainless-steel grids of the same grid th
ickness, and large thickness for the same open areas. The silicon grids als
o have a big advantage because they do not experience the substantial plast
ic deformation that stainless-steel grids do. In addition, they provide a d
ensity of ions a few times higher than conventional carbon grids, although
their life span is shorter. Moreover, they can protect samples from being c
ontaminated by impurities such as heavy metals contained in stainless steel
. Therefore, silicon grids are suitable for fabricating optical elements, s
uch as microlenses and optical films in optical microelectromechanical syst
ems.