The effects of Al underlayer between Ti and TiN on the electromigration (EM
) reliability of Al stack film were compared. And both package-level and co
nventional wafer-level EM tests were performed. Microstructures of underlay
er and Al films were characterized to understand the EM results. The surfac
e roughness of the underlayer was related to the grain size distribution an
d surface roughness of Al film. The higher EM resistance of the Al stacks p
repared with Ti underlayer can be best explained by their better Al (111) t
exture and grain size distribution than those with TiN underlayer. (C) 2001
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