Personal heat strain monitoring provides the best means for maximizing work
er safety and productivity in hot jobs. The present study compared methods
for reducing the environmental effect on aural canal temperature in an atte
mpt to reduce the predictive error of a personal heat stress monitor (QST)
and a simple ear thermistor (EAR). Subjects underwent three exposures in im
permeable protective clothing (PC) in an environment of 30.1 degreesC wet b
ulb globe temperature (WBGT) wearing either ear plugs (PLG), ear moulds (ML
D) or ear moulds and earmuffs (MFS). Mean work time across all trials was 6
3.1+/-7.9 min, with a mean rectal temperature at 60 min of 38.5+/-0.1 degre
esC and a sweat production rate of 29.7+/-8.6 g/min. Rectal temperature was
used as the criterion measure of core temperature. Although group mean pre
dictions were satisfactory, large SD of mean differences (+/- 0.36) meant t
hat predictive ability of QST for individuals was greatly impaired. A simpl
e well-insulated ear thermistor showed slightly better accuracy (+/- 0.28)
as a predictor of rectal temperature across time, particularly at peak temp
eratures. Incorporating the predictive error of aural temperature still ext
ended the duration of safe work times relative to ACGIH guidelines. Further
investigation is still necessary to ensure that predictions based on aural
temperature are accurate and safe for the worker population across varying
conditions.