Al-free diode lasers emitting at 940 nm having a broadened step-index waveg
uide structure and a single active InGaAs quantum well have been realized b
y MOVPE. The impact of waveguide thickness on device performance has been s
tudied. The highest wall plug efficiency of about 60% has been obtained wit
h diode lasers having a 1-mum-thick waveguide. Increasing the waveguide thi
ckness to 1.5 mum resulted in record low degradation rates below 10(-5) h(-
1) for 3-W output power (100 mum stripe width). The same diode lasers showe
d a good long-term reliability even at an output power of 4 W. The best bea
m quality had diode lasers with a 2-mum-thick waveguide, at the expense of
a reduced temperature stability.