In order to evaluate the sensitivity of defect inspection systems, it is co
nvenient to examine simulated data. This gives the possibility to tune the
parameters of the inspection method and to test the performance of the syst
em in critical cases. Among the non-destructive testing and evaluation comm
unity there are three approaches that produce this simulated data. The firs
t technique attempts to simulate flaws by superimposing masks with differen
t grey values on to real X-ray images. The second approach makes a simulati
on of the entire X-ray imaging process, in which casting and flaws are simu
lated using CA-D models. The third method simulates only the flaws (and not
the whole X-ray image of the object under test) by superimposing projectio
ns of 3D models on to real X-ray images. In this paper, a review of the men
tioned approaches of flaw simulation in castings is presented. References,
advantages, disadvantages and examples are given for each technique.