Pigments are manufactured with the particle size distribution that gives th
e best compromise of properties, but the particles often become cemented to
gether into aggregates during processing. Breaking these aggregates and for
ming stable dispersions of optimally sized pigment particles is a critical
process in the manufacture of coatings. Making dispersions involves three a
spects: (1) wetting, (2) separation, and (3) stabilization. Most authors ag
ree that there are three aspects to dispersion but different terms are used
, sometimes with conflicting meanings. Be careful reading papers to know ho
w an author is using the terms.
Because of effects of the high surface tension and polarity of water, consi
deration of pigment dispersion is separated in three sections. In this sect
ion we discuss dispersion in organic media, usually solutions of resins in
organic solvent. Dispersion in aqueous media is treated in the Formulation
of Mill Bases section. The third section covers the use of Dispersion Equip
ment and Processes as well as the Evaluation of the Degree of Dispersion.