This paper describes a computer-aided optimization study of a hydraulic bre
aking system capable of withstanding 2000 kN of breaking forces. A mathemat
ical model for the breaking system was formulated and good agreement was ob
tained between the predicted and measured results. The mathematical model i
s linked with an optimization algorithm to search for combinations of desig
n variables that produce the optimum system performance and the study used
a multi-variable constrained direct-search optimization technique. The case
in question consists of some 48 free variables which are geometrically rel
ated and are highly constrained in a search domain of a 49 dimensional hype
r-space. Results reconfirm the value of computer-aided optimization in engi
neering design applications.