A heuristic approach of constructing new process capability indices, based
on weighted variance control charting method, without any assumption on pop
ulations is presented. This method adjusts the values of the capability ind
ices in accordance with the degree of skewness and kurtosis estimated from
the sample data considering the variation above and below the target value
separately. For the symmetric populations, however, these capability indice
s would be equivalent to the normality-based capability indices. A simulati
on study was conducted to evaluate the robustness of this new approach unde
r a variety of non-normal skewed process data when the sample sizes are 75,
100, 150, and 200, and the Johnson-Kotz-Pearn method is compared under the
same situation as well. The results show that this heuristic approach perf
orms better in evaluating process fallout when the underlying distribution
belongs to lognormal and skewed unbounded distributions.
Significance: This paper proposed new process capability indices according
to the degree of skewness and kurtosis in dealing with non-normal skewed pr
ocess data. The results show that this new approach performs well compared
with the Johnson-Kotz-Pearn method in lognormal and skewed unbounded distri
butions.