The influence of high-frequency radiation on quality in terms of checking a
nd mechanical strength of low-moisture baked products was investigated. Bis
cuits baked in a convection, reel oven were compared to biscuits of very si
milar moisture content and appearance that were baked in the same oven unti
l the falling-rate drying period but then immediately microwaved for 30 s i
n a 700 W microwave oven. Microwave baking was found to significantly reduc
e checking to 5% compared to 61% in conventional biscuits. The average brea
king stress required for intact microwaved biscuits two weeks after baking
was 997 kPa, while that for conventional samples was 610 kPa. The structure
of conventional biscuits was generally found to weaken at a faster rate th
an microwaved biscuits. Microwaved biscuits were also found to be less susc
eptible to checking upon exposure to high ambient humidity.
In addition the finite element software. FIDAP. was used to predict heat an
d mass transfer with respect to time and position during microwaving under
various conditions. A biscuit was modeled as an axisymmetric short cylinder
. Simulations confirmed greater drying rates and more uniform internal mois
ture profiles for microwaved biscuits. A minimum microwaving time of approx
imately 28 s was predicted to be necessary to produce a uniform moisture pr
ofile for a power absorption of 1.7 W/g.
An elevation in the biscuit temperature during baking as well as a more uni
form moisture distribution found in microwaved biscuits were thought to be
critical factors in determining checking behavior and mechanical strength.
(C) 2001 Elsevier Science Ltd. All rights reserved.