Frictionally excited thermoelastic instability in multi-disk clutches and brakes

The propensity toward thermoelastic instability (TEI) in multi-disk clutche s and brakes is investigated by introducing a new bidimensional analytical model, where metal and friction disks are replaced by two-dimensional laver s of finite thickness. This new model permits to estimate the effect of the thickness ratio a(1)/a(2), between friction and metal disks, on the critic al speed, critical wave parameter and migration speed of the sliding system . It is found that as the thickness ratio a(1)/a(2) decreases the critical speed reduces significantly taking up values about 80 percent smaller than that predicted by previous two-dimensional models for commonly used ratios (0.1 < a(1)/a(2) < 1), whilst the critical wave parameter slightly increase s. Therefore, not only the susceptibility towards TEI can be reduced by cha nging the material properties of the friction lining but also by adjusting suitably the thickness ratio of the disks. The two-dimensional model is als o employed to determine the critical speed in a real multi-disk clutch, and the results are compared with a three-dimensional finite element code. It is shown that the critical speed estimated by the present two-dimensional p lane strain model is in good agreement with that determined by the FE code for sufficiently large radial thickness of the disks, whilst the two-dimens ional plane stress solution has to be used for relatively small radial thic kness ratios. Also, it is found that the critical number of hot spots is in dependent of the radial thickness ratio and it is correctly predicted by th e two-dimensional model.