An inductively coupled plasma source with an internal straight antenna was
developed. By inserting an antenna into plasma, the induction of a strong e
lectric field in the plasma and the efficient transmissions of power to pla
sma is enabled. However, there was a practical problem in that antenna sput
tering occurred. Suppression of antenna sputtering and methods of insulatin
g the antenna were studied. Consequently, it was found that sputtering impu
rities were reduced by covering the straight antenna with a quartz pipe. Fu
rthermore, the amount of quartz pipe etching could be reduced to as little
as 1/10th the original value. As a result of fabricating and evaluating the
plasma source in which four straight antennas were arranged in parallel, e
lectron density was determined to be as high as 10(11) cm(-3) even at a pre
ssure as low as 4 mTorr. When the processing performance of the plasma sour
ce was evaluated, the ashing rate of the photoresist and the etching rate o
f the poly-Si were, respectively, 4.8 mum/min and 450 nm/min. These values
are at practically applicable levels.