It has been recognized from many investigations on water jet cutting mechan
ism that visualization of a cutting front is very effective to deepen under
standing of the mechanism. However, an in-process visualization method, esp
ecially those applicable to opaque materials such as metals has not been es
tablished even now. This paper newly proposes a method of visualization of
cutting front using ultrasonic waves. Several experiments have shown that i
n-process visualisation of a shape of the cutting front, inclination and pr
ofile waviness of cutting surface can be realized using the proposed method
. Furthermore, this paper also proposes a water jet cutting process model b
ased on detail analyses of visualization results.