In this paper, on-line and real-time laser visual alignment measurement tec
hnique is studied to measure the spatial straightness of large objects. The
basic principle of the visual alignment measurement is detailed. The mathe
matics models of visual sensor, measurement system and their calibrations a
re presented. Based on the technique, an experiment system is developed and
the straightness of a 1500 mm long seamless steel pipe is inspected. The e
xperiment results show that the measurement technique can achieve total on-
line measurement and it offers high precision and stability, which is of pr
actical importance for the application. (C) 2001 Elsevier Science B.V. All
rights reserved.