The synthesis of NaA zeolite membrane on a porous alpha -Al2O3 support from
clear solution and the evaluation of the perfection of the as-synthesized
membrane by gas permeation were investigated. When an unseeded support was
used, the NaA zeolite began to transform into other types of zeolites befor
e a continuous NaA zeolite membrane formed. When the support was coated wit
h nucleation seeds, not only the formation of NaA zeolite on the support su
rface was accelerated, but also the transformation of NaA zeolite into othe
r types of zeolites was inhibited. A continuous NaA zeolite membrane can be
formed. Perfection evaluation indicated that the NaA zeolite membrane with
the synthesis time of 3 h showed the best perfection after a one-stage syn
thesis. The perfection of NaA zeolite membrane can be improved by employing
the multi-stage synthesis method. The NaA zeolite membrane with a synthesi
s time of 2 h after a two-stage synthesis showed the best gas permeation pe
rformance, The permselectivity of H-2/n-C4H10 and O-2/N-2 were 19.1 and 1.8
, respectively, higher than those of the corresponding Knudsen diffusion se
lectivity of 5.39 and 0.94, which showed the molecular sieving effect of Na
A zeolite. However, the permeation of n-C4H10 also indicated that the NaA z
eolite membrane had certain defects, the diameter of which were larger than
the NaA zeolite channels. (C) 2001 Elsevier Science B.V. All rights reserv
ed.