In this paper, an organo-copper phosphate compound was synthesized and appl
ied as a water-based lubricating additive in a tapping test of Ti-6Al-4V al
loys. The results show that the Cu-containmig compound plays an effective r
ole in the metalworking. The machined surfaces were examined by scanning el
ectronic microscopy (SEM) and X-ray photoelectron spectroscopy (XPS), respe
ctively. After Ar+ etching, abundant metallic Cu was detected in the subsur
face. This indicated that Cu(II) was reduced to Cu(0) via in situ triboredu
ction in the frictional process. (C) 2001 Elsevier Science B.V. All rights
reserved.