Ibuprofen was crystalized from methanol, ethanol, isopropanol, and hexane a
t similar conditions. Marked differences in crystal habit of the samples ob
tained from these solvents were observed. The samples crystallized from met
hanol and ethanol had a polyhedral crystal habit, while those from hexane w
ere needlelike. Those from isopropanol were elongated crystals. X-ray powde
r diffraction (XPD) and differential scanning calorimetry (DSC) studies con
firmed that these samples were structurally similar; therefore, polymorphic
modifications were ruled out. The results showed that crystal habit modifi
cation had a great influence on the mechanical properties (compressibility,
flow rate, and bulk density) of ibuprofen crystals. Samples obtained from
methanol and ethanol exhibited the highest bulk density and the best flow r
ate, while those from hexane showed the lowest bulk density and the worst f
low rate. The samples obtained from ethanol exhibited the best compression
force/hardness profiles, and those obtained from hexane produced the softes
t tablets.