The measurement uncertainty of a sensor as a measure of its accuracy is nor
mally derived through static analysis. Conventionally, uncertainty analysis
is conducted during, the design and development stage of a sensor to selec
t appropriate components and measurement techniques. as well as interpretin
g its experimental data. The demand for quality assurance by measurement is
now increasing. It is therefore desirable to develop a means of assessing
the measurement uncertainty of a sensor during its operation on a process p
lant. A new method using wavelet transforms for the validation of the measu
rement uncertainty is proposed. Analytical results show that the process va
riable being measured by the sensor can be separated from a noisy raw senso
r signal using its wavelet transforms, provided that the process variable i
s represented in terms of a limited-degree polynomial function. Unlike the
conventional approach to uncertainty Calculation. which requires, 'average'
or 'typical' values substituted for parameters which may vary, the propose
d method uses only the latest output of the sensor regardless of the variat
ions of the parameters. and thus can be applied on an online continuous bas
is. Experimental results obtained from a differential-pressure flow sensor
on a water flow test rig confirm the effectiveness of the proposed method.