A digital output force sensor has been developed utilising a unique elastic
structure and an AT-cut quartz crystal resonator (QXR) based on an energy
trapping effect as sensing element. The force-sensitive QXR is preloaded in
to the elastic structure, through which a force proportional to the applied
force is exerted on the QXR, and the force measurement is accomplished by
measuring frequency changes. The elastic structure consists of several flex
ible hinges and has the advantages of no mechanical friction and no clearan
ce, and therefore nonelastic effects of the digital force sensor are minimi
sed. The elastic Structure is Specially configured to avoid measurement err
or induced by off-centre loads. To compensate the temperature coefficient o
f sensitivity, a dual-harmonic-mode self-temperature-sensing method is empl
oyed to measure the applied force and the in situ temperature simultaneousl
y with the same QXR. A practical design is developed and the dependence of
the measurement range on the elastic structure dimensions as well as the ch
anges of the quality factor of QXR before and after preloading are discusse
d. FEM simulation and experimental results show that the force sensor has g
ood performance and is insensitive to off-centre load. Detailed specificati
ons of the force sensor are given.