During compression moulding of glass mat thermoplastics (GMT), voids may fo
rm. However, it is not clear whether voids are as critical to mechanical pe
rformance in GMT as in thermoset composites. The present investigation also
considers the general problem of damage mechanisms in GMT. Conventional te
nsile tests, acoustic emission, a stiffness degradation test and a speckle
technique for strain field measurements are used as well as optical microsc
opy of polished cross-sections. The void content (up to 5%) does not signif
icantly influence the strength or stiffness degradation process. The reason
is the large inhomogeneity of the strain fields in GMT. Failure occurs in
locally soft regions and void effects are of secondary importance. Details
of the failure process are discussed, emphasising the large local strains i
n matrix-rich regions. (C) 2001 Published by Elsevier Science Ltd.