Many elegant techniques have been developed for the quantification of compo
site micromechanical parameters in recent years. Unfortunately most of thes
e techniques have found little enthusiastic support in the industrial produ
ct development environment. We have developed an improved method for obtain
ing the micromechanical parameters, interfacial shear strength, fibre orien
tation factor, and fibre stress at composite failure using input data from
macromechanical tests. In this paper we explore this method through its app
lication to injection moulded glass-fibre-reinforced thermoplastic composit
es. We have measured the mechanical properties and residual fibre length di
stributions of glass fibre reinforced polyamide 6,6 containing different le
vels of glass fibre. These data were used as input for the model. The trend
s observed for the resultant micromechanical parameters obtained by this me
thod were in good agreement with values obtained by other methods. Given th
e wealth of microstructural information obtained from this macroscopic anal
ysis and the low level of resources employed to obtain the data we believe
that this method deserves further investigation as a screening tool in comp
osite system development programmes. (C) 2001 Elsevier Science Ltd. All rig
hts reserved.