We carried out a scanning electron microscopy study to investigate the morp
hology of a polystyrene (PS)/montmorillonite nanocomposite. Monodispersed s
pherical particles, about 200 nm in diameter, were observed when PS/montmor
illonite powder was dispersed in water, whereas planar silicate sheets were
found for cetyltrimethylammonium bromide-exchange montmorillonite. The fra
cture surface of a PS/clay nanocomposite pellet sample showed a lot of fibr
ils rather than the smooth surface of a pure PS pellet. After the PS/clay n
anocomposite pellet was chemically etched, flaky montmorillonite particles
were homogeneously dispersed in the PS matrix. A film sample, prepared by t
he pressing of the PS/clay nanocomposite melt, revealed that the montmorill
onite primary particles oriented parallel to the surface, and the correspon
ding X-ray diffraction distribution map of silicon atoms confirmed that the
dispersed particles were montmorillonite primary particles. (C) 2002 John
Wiley & Sons, Inc.