Bioresorbable films can serve simultaneously as anatomic support structures
and as drug delivery platforms. In the present study, bioresorbable PLLA f
ilms containing dexamethasone were developed through solution processing. T
he effect of processing parameters on the film morphology and the resulting
mechanical properties was studied. A model describing the structuring of t
hese films is suggested. Generally, the solvent evaporation rate determines
the kinetics of drug and polymer crystallization and thus, both the mode o
f drug dispersion in the polymer and the resulting mechanical properties. T
wo types of structured films were studied: (1) a polymer film with drug loc
ated on its surface, obtained due to drug skin formation accompanied by a l
ater polymer core formation; and (2) a polymer film with small drug particl
es and crystals distributed within the bulk, obtained by parallel solidific
ation of the two components. A prototypical application of these films is a
n expandable biodegradable support structure (stent), which we have develop
ed. This stent demonstrated good initial mechanical properties. The film st
ructure has only a minor effect on the stent radial compression strength, b
ut more significantly affects the tensile mechanical properties.