Amphiphilic block copolymers provide a unique means for toughening epoxy re
sins because they can self-assemble into different inclusion shapes before
epoxy curing. The two examples reported here are spherical micelles and ves
icles, which form in blends containing epoxy and symmetric or asymmetric po
ly(ethylene oxide)-poly-(ethylene-alt-propylene) (PEO-PEP) block copolymer
with PEO volume fractions of 0.5 and 0.26, respectively. The vesicles and s
pherical micelles were characterized by transmission electron microscopy an
d small-angle X-ray scattering (SAXS), respectively. SAXS data from the sph
erical micelles were fit to the Percus-Yevick model for a liquid-like packi
ng of spheres with hard-core interactions. Mechanical properties of spheric
al-micelle-modified and vesicle-modified epoxies in the dilute limit are co
mpared. The glass-transition temperature and Young's (storage) modulus were
tested with dynamic mechanical spectroscopy, and compact-tension experimen
ts were performed to determine the critical plane-strain energy release rat
e for fracture. Vesicles were most effective in improving the epoxy fractur
e resistance. (C) 2001 John Wiley & Sons, Inc.*.