The synergistic effects of silicotungistic acid (SiW12) as a catalyst in po
lypropylene (PP) flame-retarded by the intumescent flame-retarder (IFR) bas
ed on the NP28 phosphorus-nitrogen compound were studied using the limiting
oxygen index (LOI), the UL-94 test, thermogravimetric analysis (TGA), real
time Fourier transform infrared (FTIR), laser Raman spectroscopy (LRS), an
d scanning electron microscopy (SEM). The LOI data show that SiW12 added to
PP/IFR systems has a synergistic FR effect with NP28. The TGA data show th
at SiW12 increases the thermal stability of the PP/IFR systems at high temp
erature (T > 500 degreesC). The FTIR results provide positive evidence that
IFR can improve the thermal stability of PP and SiW12 and can efficiently
promote the formation of charred layers with phosphocarbonaceous structures
. The LRS measurements provide useful information on the carbonaceous micro
structures. The morphological structures observed by SEM have demonstrated
that SiW12 can promote formation of compact intumescent charred layers. Thu
s, a suitable amount of SiW12 plays a synergistic effects with the IFR in i
ncreasing the LOI value and the thermal stability at high temperature and p
romoting the formation of charred structures in the PP blends. (C) 2001 Els
evier Science Ltd. All rights reserved.