The degradation of polyurethane topcoat over a chromate pigmented epoxy pri
mer was examined by atomic force microscopy (AFM), scanning electronic micr
oscopy (SEM), X-ray photo-electron spectroscopy (XPS) and Fourier transform
infra-red spectroscopy (FTIR) after the coated panels were exposed in a QU
V chamber. It was found that upon QUV exposure, blisters formed on the topc
oat surfaces during the initial phase of coating degradation. As a result o
f blister formation and subsequent breakage, coating gloss was lost before
any pigments were exposed in the coating. XPS and FTIR analysis indicated t
hat urea and urethane group concentrations increased in the coating upon ex
posure. It is suggested that the build-up of hydrophilic groups in the coat
ing during coating degradation promoted water absorption into the coating s
ystem, then the alternating dry and wet environment caused the formation of
osmotic cells and thus blisters on the coating surfaces. (C) 2001 Elsevier
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