M. Gabra et al., Alkali retention/separation during bagasse gasification: a comparison between a fluidised bed and a cyclone gasifier, BIO BIOENER, 21(6), 2001, pp. 461-476
Biomass fuelled integrated gasification/gas turbines (BIG/GTs) have been fo
und to be one of the most promising technologies to maximise electricity ou
tput in the sugar industry. However, biomass fuels contain alkali metals (N
a and K) which may be released during the gasification processes and cause
deleterious effects on the downstream hardware (e.g. the blades of gas turb
ines). Much research has therefore been focused on different kinds of gas c
leaning. Most of these projects are using a fluidised bed gasifier and incl
udes extensive gas cleaning which leads to a high capital investment.
Increasing alkali retention/separation during the gasification may lead to
improved producer gas quality and reduced costs for gas cleaning. However,
very little quantitative information is available about the actual potentia
l of this effect. In the present work, comparative bench-scale tests of bag
asse gasification were therefore run in an isothermal fluidised bed gasifie
r and in a cyclone gasifier to evaluate which gasification process is most
attractive as regards alkali retention/separation, and to try to elucidate
the mechanisms responsible for the retention.
The alkali retention in the fluidised bed gasifier was found to be in the r
ange of 12-4% whereas in the cyclone gasifier the alkali separation was fou
nd to be about 70%. No significant coating of the fluidised bed's bed mater
ial particles could be observed. The SEM/EDS and the elemental maps of the
bed material show that a non-sticky ash matrix consisting of mainly Si, Al
and K were distributed in a solid form separated from the particles of bed
material. This indicates the formation of a high temperature melting potass
ium containing silicate phase, which is continuously scavenged and lost fro
m the bed through elutriation. (C) 2001 Elsevier Science Ltd. All rights re
served.