Nanoscale dispersion of only a few weight percentage. of layered silicate (
montmorillonite) in nylon 6 and epoxy results in the formation of a uniform
passivating and self-healing inorganic surface region upon exposure to oxy
gen plasma. The enrichment of inorganic is compositionally graded with resp
ect to the surface and is due to the preferential oxidation of the polymer
from the nanocomposite and the corresponding enhancement of the nanoscale l
ayered silicate on the surface. The structure of the inorganic region is tu
rbostratic, with an average distance between layered silicates of 1-4 Lm. T
his ceramic-like silicate layer provides an overcoat to the nanocomposite a
nd can significantly retard the penetration of oxygen plasma. Thus, layered
silicate containing nanocomposites may enhance the survivability of polyme
ric materials in aggressive oxidative environments, such as atomic oxygen i
n low earth orbit (LEO). The formed inorganic region was characterized chem
ically and morphologically by X-ray photoelectron spectroscopy (XPS), atten
uated total reflection infrared (ATR), transmission electron microscopy (TE
A), and X-ray scattering.