Influence of material properties and forming velocity on the interfacial slip characteristics of cross wedge rolling

By means of the explicit dynamic finite element method, the relationship be tween the tool-workpiece interfacial slip and several cross wedge rolling ( CWR) variables is investigated for a flat-wedge CWR process. After defining the components of interfacial slip and area reduction, an experimentally v alidated finite element model of CWR is introduced. This model is used to a nalyze a total of 189 distinct operating conditions by varying workpiece ma terial (aluminum 1100, steel 1018 and brass C21000), forming velocity (0.4 similar to4.0 m/s), area reduction (25 percent, 40 percent and 55 percent) and forming angle (20 deg, 30 deg and 40 deg). The numerical results indica ted that forming velocity was an important variable in determining the inte rfacial slip characteristics of the CWR process analyzed. Additionally, the area reduction and forming angle were found to have a significant influenc e on the interfacial slip under the conditions considered.