An antisolvent precipitation process was studied in which an ethanol soluti
on of the model drug acetaminophen (paracetamol) was dispersed or mixed wit
h supercritical CO2 in a nozzle at high Reynolds numbers. The acetaminophen
concentrations of the saturated and effluent solutions were measured using
an on-line dynamic solubility method. These solubilities allow supersatura
tion in the jet (pre-precipitation) and in the reservoir fluid (post-precip
itation) to be determined independently. Process conditions of partial and
complete miscibility were investigated and it was shown that above the mixt
ure critical pressure the crystallization was determined by mixing and prim
ary nucleation processes characteristic of liquid solutions. Analysis of su
persaturation provided a simple and effective way of process optimisation b
ased upon particle size and product yield. (C) 2001 Elsevier Science BN. Al
l rights reserved.