A significant reduction in contact resistance of palladium/silicon contacts
was realised by the use of a thin intermediate gallium layer. The contact
resistance of the palladium/gallium/silicon contact was found to be similar
to aluminium/silicon contacts on 0.5 Omega cm silicon. Solar cells process
ed on 1 Omega cm substrates with this structure demonstrated better contact
properties than conventional aluminium/silicon contacts. The improved char
acteristics are believed to be a result of gallium/silicon alloying at low
temperature (400 degreesC). The palladium layer is critical as aluminium/ g
allium/silicon layers show dramatically increased contact resistance. The p
alladium silicide may interact with the aluminium layer to form a stable te
rnary compound, preventing aluminium from penetrating deeper into the silic
on. Copyright (C) 2001 John Wiley & Sons, Ltd.