Proteins with complex folding kinetics will be susceptible to misfolding at
some stage in the folding process. We simulate this problem by using the d
iffusion-collision model to study non-native kinetic intermediate misfoldin
g in a four-helix bundle protein. We find a limit on the size of the pairwi
se hydrophobic area loss in non-native intermediates, such that burying abo
ve this limit creates long-lasting non-native kinetic intermediates that wo
uld disrupt folding and prevent formation of the native state. Our study of
misfolding suggests a method for limiting the production of misfolded kine
tic intermediates for helical proteins and could, perhaps, lead to more eff
icient production of proteins in bulk.