The switching of HV motor circuits in the megawatt range can cause large ov
ervoltages on motor terminals. The amplitude of the resulting voltage spike
s depends on breaker type and circuit characteristics. If the amplitude of
switching overvoltages exceeds the basic insulation level of the motor, ove
rvoltage protection circuitry should be installed to prevent a motor insula
tion failure. The decision whether overvoltage protection circuitry (surge
pack) must be installed requires a prediction of the overvoltage level. Thi
s paper deals with switching overvoltages in motor circuits with a unit tra
nsformer between switchgear and motor. Overvoltages of motor circuits were
simulated using specially developed simulation models. The results of three
case studies revealed a large impact of cabling and transformer on motor o
vervoltages. In most of the cases, a unit transformer connected between swi
tchgear and motor will provide an overvoltage protection to the motor. Howe
ver, the transformer can also be a main cause of large overvoltages when co
nnected to cables of specific length and capacitance. The paper pro-tides s
ome simple rules to recognize such critical configurations.