The secondary processing of low carbon steel strip produced by twin roll ca
sting was investigated to examine its effect on microstructural development
and mechanical properties. The as cast microstructure is predominantly aci
cular ferrite with regions of bainite/pearlite and polygonal ferrite. Defor
mation at temperatures below Ar-1 produces a heterogeneous microstructure w
ith regions of moderately deformed acicular ferrite adjacent to highly defo
rmed regions containing shear bands. Cold rolled and warm rolled steels sho
w similar behaviour to conventional hot band in that dynamic recovery durin
g warm rolling results in sluggish recrystallisation and produces a coarse
final grain size. However, the initial as cast microstructure recrystallise
s at a slower rate than conventional hot band and produces a weaker recryst
allisation texture. This can be attributed to the heterogeneous microstruct
ure of the as cast strip such that, after rolling, nucleation occurs within
shear bands and more ill defined sites, which results in nucleation of ran
domly oriented grains thereby producing a weak final texture. It was found
that austenitising the as cast strip followed by rolling in the vicinity of
Ar-3 produces a uniform distribution of equiaxed, ultrafine ferrite (UFF)
grains throughout the thickness of the strip. The production of UFF by twin
roll casting and subsequent rolling represents a simple processing route f
or the production of fine grained low carbon sheet steel products.