The performance of manufacturing systems needs to be continuously reviewed
in response to increasingly evolving market conditions. In recent years, a
large volume of research has concentrated on improving manufacturing perfor
mance. Some research has been directed at senior management emphasising the
strategic need for change and how, to initiate change; other research has
been directed at shop floor level and the provision of tools for continuous
improvement; whilst more recent research has focused on business process r
e-engineering and supporting methodologies. However, there is a very limite
d set of tooth available for middle managers to encapsulate the aspirations
of senior management (e.g. the strategic objectives of a company) and tran
slate these into shop floor actions. This Paper proposes a methodology to s
upport management of the introduction of new processes, products and system
s and to improve the performance of manufacturing systems. The paper presen
ts a east, and methodology, for an integrated system for strategic, tactica
l, operational and project planning. The proposed methodology is based on s
tructured systems analysis and simulation of a manufacturing plant. Feasibi
lity of the approach is demonstrated through application to two small to me
dium-sized enterprises.