PEMFCs traditionally rely on the use of sculpted graphite bi-polar plates a
nd planar MEAs. A PEMFC design based on a non-planar electrode-membrane ass
embly and using non-conventional collector plates is described in this, pap
er. The design achieves high volumetric power densities while maintaining l
ow contact resistance and structural integrity Several new methods for supp
orting the MEA, for collecting current and for sealing are described.
A technique and hardware developed for assembling the non-planar membrane-e
lectrode assemblies are described and the performance of two prototype cell
s based on the new design is examined. Preliminary results demonstrating si
gnificant gains in volumetric power density are presented. (C) 2001 Elsevie
r Science B.V. All rights. reserved.