The competition to deliver fuel efficient and environmentally friendly vehi
cles is driving the automotive industry to consider even more complex power
train systems. Adequate performance of these new highly interactive systems
can no longer be obtained through traditional approaches, which are intens
ive in hardware use and final control software calibration. This paper expl
ores the use of Dynamic Programming to make model-based design decisions fo
r a lean burn, direct injection spark ignition engine, in combination with
a three way catalyst and an additional three-way catalyst, often referred t
o as a lean NOx trap. The primary contribution is the development of a very
rapid method to evaluate the tradeoffs in fuel economy and emissions for t
his novel powertrain system, as a function of design parameters and control
ler structure, over a standard emission test cycle.