The synthesis of ultrafine zinc oxide powders using the combination of prec
ipitation and mechanical milling followed by subsequent heat treatment was
investigated. Zinc hydroxide/oxidehydrate precursor was prepared by precipi
tation process using zinc chloride as the starting material. Sodium chlorid
e was added to avoid agglomeration during the mechanical milling process. Z
inc oxide particles were formed in the NaCl matrix after heat treatment and
obtained after removal of NaCl. The size and structure of zinc oxide powde
rs were studied using X-ray diffraction, transmission electron microscopy,
and BET surface area measurements and thermal analysis. This has shown that
the particle size of zinc oxide powder is strongly dependent on the weight
ratio of sodium chloride and precursor. ZnO particles with an average prim
ary particle size of 15 nm could be obtained when the NaCl/precursor weight
ratio was 4 : 1 or above. (C) 2001 Kluwer Academic Publishers.